QUALITY CATEGORY A & CATEGORY B FACTORY

Introduction: Modular Operation Theaters (OTs) have gained significant popularity in recent years, revolutionizing surgical environments in hospitals across the world. This article aims to provide an in-depth understanding of what modular operation theaters are and their advantages over conventional OTs. Definition and Characteristics: A modular operation theater refers to a specialized surgical facility constructed within a hospital setting, designed to provide optimal conditions for performing surgical procedures. These theaters are built using metal and glass materials, boasting various features such as effective lighting, anti-static flooring, laminar air flow, and customized temperature and humidity control systems. Key Differences from Conventional OTs: 1. Air Circulation: Modular OTs use a combination of fresh and recycled air, ensuring a balance between cleanliness and cost-effectiveness. In contrast, conventional OTs rely solely on 100% fresh air circulation. 1. Air Conditioning: Each modular OT has its own air conditioning system, allowing for localized temperature control. On the other hand, conventional OTs utilize a centralized air conditioning system, making it more challenging to achieve precise temperature control. 1. Design and Construction: Modular OTs are meticulously designed using 3D software, adhering to international and national standards. They are constructed by a single team of professionals who possess a deep understanding of the mechanics of operation theaters. In contrast, conventional OTs are often built by multiple vendors during hospital construction, leading to complexities in control and standardization. 1. Equipment and Instrument Standardization: Modular OTs contain standardized instruments and equipment, simplifying quality control processes. Conventional OTs, with multiple vendors involved, face difficulties in ensuring uniformity and quality control. Advantages of Modular Operation Theaters: 1. Cost-effectiveness: Modular OTs offer a more economically viable solution for hospitals, as they are energy-efficient and utilize recycled air, resulting in cost savings. 1. Enhanced Safety: The controlled environment in modular OTs reduces the risk of infections and improves patient safety during surgeries. 1. Efficient Space Utilization: Modular OTs provide better space utilization options compared to conventional OTs, optimizing the surgical workflow and enhancing overall efficiency. 1. Flexibility and Scalability: The modular design allows for easy expansion or reconfiguration of the OTs according to changing requirements and advancements in surgical techniques. 1. Compliance with Standards: Modular OTs adhere to strict national and international standards, ensuring the highest level of quality and patient care. Conclusion: Modular Operation Theaters have emerged as a significant advancement in surgical environments, offering numerous benefits compared to conventional OTs. Their cost-effectiveness, enhanced safety measures, efficient space utilization, and adherence to quality standards make them an attractive choice for hospitals worldwide. As medical technology continues to evolve, modular OTs provide a flexible and scalable solution to meet the ever-changing needs of the healthcare industry.

Modern operating rooms are equipped with a range of advanced surgical equipment designed to help surgeons perform procedures with greater precision and efficiency. Some of the key equipment found in today's operating rooms includes:   1.Surgical Lights: Surgical lights are used to provide bright, clear illumination of the surgical site, allowing surgeons to see the area with greater clarity. These lights are adjustable and can be positioned to provide optimal lighting for each procedure.   2.Operating Tables: Operating tables are designed to provide a stable and comfortable platform for patients during surgeries. They are adjustable and can be positioned to provide optimal access for the surgical team.   3.Surgical Instruments: Surgical instruments are used to perform a wide range of procedures, from simple incisions to complex surgeries. These instruments include scalpels, forceps, clamps, and scissors, among others.   4.Anesthesia Machines: Anesthesia machines are used to administer anesthesia to patients during surgeries. They can be programmed to deliver precise amounts of anesthesia and monitor the patient's vital signs throughout the procedure. Surgical Robots: Surgical robots are a relatively new addition to the operating room, but are quickly becoming a popular tool for surgeons. These robots are controlled by the surgeon and are designed to provide greater precision and accuracy during procedures.   Overall, the advanced surgical equipment found in today's operating rooms helps to improve patient outcomes by providing a more precise and efficient surgical experience. Amber purification catalog.pdf

Modular Operation Theatre also known as Modular OT, manufactures and designing for hospital operation room, laboratories etc. About Modular Operation Theatre (OT) An operating theater is a facility required within a hospital where surgical operations are carried out in a sterile environment. A Modular OT broadly involves use of modular pre-fabricated wall panels, modular ceiling with laminar flow system, hermetically sealed doors and anti-static flooring to form the shell. The wall and ceiling panel of Modular Operation Theatre can be made out of following material as per customer requirement. A) 50mm Steel sandwiched panel ( using 0.8mm +0.8mm sheet) B) Stainless steel SS202 or SS304 panels. C) High-pressure Laminate panels as per EN standard. D) 1.6 mm thick EGP steel panels backed by 12mm thick Gypsum.   The Operation room wall will have two independent surfaces with a minimum opening in between. The external walls of the Modular OT room will be constructed with solid bricks with cement plastering. The inner surfaces walls will be constructed with 1EGP Steel PUF sandwiched panel (Indian make) these panels will have flame resistance to BS1142 part 3. Other add-on equipment in a modular OT include items such as pressure relief dampers, ceiling pendants, touch screen panels, wall surgical panels etc. Further, use of audio-video equipment and internet connectivity within the OT, gives rise to a digitally integrated modular OT which elevates the operating room activity to a entirely different level of technological sophistication. Design and Construction of MOT according to the NABH Guidelines for Hospitals: The construction of an operating room is very complicated nowadays, it not only requires a space for future devices that will be applied in operation theatres with flexible design, but also it requires meeting the air – cleaning requirement for NABH . To meet the demand, modular operation theatre was developed based on this and through years of experience and improvement, it appears the reliability at a low cost, it has been applying to large and middle size hospitals all over of country, now it goes to middle and small – size hospitals. What is the need of Modular OT : – To stop the generation of bacteria. To always retain the OT under positive air pressure. Ensure maximum safety standard. Ensure flexibility. Minimise maintenance. Ensure functional separation of spaces. Regulates traffic flow. To prevent noscominal infections. Hygienic atmosphere. Homogenous unidirectional air ceiling system.

Major components of pre-fabricated Modular operation theatre: Operation theatre wall and ceiling Panels : Modular Operation Theatre wall panel 50mm thk and ceiling Panel 30mm thk will be constructed using 0.8mm EGP Steel sandwich panel with core consisting of rigid polyurethane foam, which has been injected under high pressure, with a minimum density of 40 kg/m3 Antibacterial Paint layer :- Antibacterial Paint one primer coat along with two coats of Antibacterial & Antifungal Paint coating system ,which protects against the growth of micro-organism, such as mould ,funbgi, yeast and bacteria on its surface. Meets with Fire safety Norms and a minimum dry film thickness of 300 microns. Vinyl ESD Flooring :- Seamless Conductive Flooring System (100% recyclable), having thk of 2mm, this tile is chemical resistant & anti bacterial & anti fungal property resistance. with perfectly curved flush covings, all joints covered properly hot welded with the same material. Laminar air flow system : Laminar air Flow 2400X24000 mm (Planair Ceiling system) with unidirectional airflow. Plenum unit, Holding structure & Top plenum are made of Aluminium Sheet 1.6mm thk. with hepa filter having efficiency 99.97% down to 0.3 micron.. The laminar flow system shall have such design that it provides “S” class Hepa filter . The filter housing terminals are made of a one pice frame and plenum with perfact thightness features with Diffuser . OT Surgeon control panel : Surgeon control panel membrance type Operation Theatre Control Panel (6 service Tiles) mounted flush in the theatre wall with Electrical Distribution Board complete with all accessories etc. The control panel comprising of the following :- I) 1 no Day Time Digital Clock II) 1 no Elapsed Time Digital Clock III) 1 no Hands Free Telephone IV) Medical Gas Alarm ( 5 gas ) V) Temperature & Humidity display control ( Optional : Pressure difference ) VI) Peripheral Light Control and Optional Radio/FM music X- Ray View screen : Two Plate Dimmable LED X-Ray viewing screen ( Dimming range 3 – 100% Flicker free) ) complete with all accessories etc. Ceiling Medical & Surgical pendants : Signle Arm or Double Arm Pendent with 800+ 800 mm Console with six electrical sockets 5/15 ampere, Two monitor shelf and 6 nos. of gas outlets option Peripheral light : Recess mounted IP54 protocol, non-hygroscopic based Peripheral Lights to be mounted on falce ceiling for clean room application and digital dimmable ballast. Writing or list board : OT Operating writing List Board of size 948mm X 648mm complete with all accessories. Operation theatre door Automatic /Manual : Automatic or Manual hermatically sealed Sliding Door (1500mm wide 2100mm height), Open/Closing Door complete with glass vision window of 300mm x 300mm, alongwith all necessary accessories etc. Pressure relief damper (PRD) :- Pressure Relief Dampers having made out SS304, 1.5mm thick & the multiple blades also made of 304 graded stainless steel with sleeve & aluminum grill for maintaining the positive pressure inside the operation theatre complete with all accessories etc. Storage Unit : Storage Unit size of (1665mm x 865mm x 350mm) made of 1.5mm EGP 120 GSM Zinc coated steel complete with all accessories etc. Air Conditioning with Humidity and Temperature Control : 4000 or 3000 CFM AHU with Condensing Unit as per requirement , System & Condensing Unit with 100% Fresh Air, Static Pressure – 125. With double blower.FAN SECTION – KRUGER/ NIKOTRA MOTOR – CROMPTON GREAVES / ABB / BHARAT BIJLI (B) Condensing Unit : micro Processor controlled Air Cooled Condensing Unit of 11 TR ( 5.5 +5.5) , hermetically sealed scroll compressor for R-22, refrigerant, complete with motor, condenser, fan of 3 phase connection. (VOLTAS/ BLUESTAR/HITACHI/ OTHER ) (C) Electrical Control Panel with Interlocking of AHU, CU, Thermostatic Volt Meter with temperature control interlocking system Aluminum Ducting :- Aluminum Ducting ( 22 * 24 gauge ) with curves & bends where indicated for easy flow of air tight by applying silicon sealant after fabrication. Hangers will be provided to ducts & will be suspended be means of G.I. coated rod & these will not be more than 2.5 mtrs apart. Thermal insulation with 9mm XPE with aluminum foil for supply & return air ducts. Joints will be lapped with Nitrile tape for better insulation. Dirty hatch or pass box Electrical Distribution board Operation theatre table Operation theatre Surgical light Scrub station Other Electrical equipments

Hospitals are just one location with strict cleanliness requirements, as all patient treatment areas, laboratories, and testing facilities must be kept exceptionally clean for patient and employee safety. All customer facing area, including outpatient areas, storage areas, and wash areas are also locations within a hospital that absolutely must remain clean to protect staff and patients. To ensure this, Amber offers an extensive array of cleanroom components for use in hospitals and medical facilities, including air showers, pass through chambers, steel lockers and sinks. We also tailor products to meet customized, special customer needs. Our modular operating theater solutions use cutting edge air cleaning technology to ensure cleanliness, as it achieves a better contamination control when compared to traditional UV lamps, and thereby reducing patient and staff risk of infection.